Friday, June 19, 2020

CEMENT INGREDIENTS AND ITS FUNCTION

Cement Ingredients

 INGREDIENTS PERCENTAGE   AVERAGE    
 LIME (CaO)   60 To 67%   62 
  SILICA  (SiO2)  17 To 25% 22
   ALUMINA (Al2O3)   3 To 8% 5
 CALCIUM SULPHATE (CaSO4)
  3 To 4% 4
 IRON OXIDE  (Fe2O3)0.5 To 6% 3
 MAGNESIA (MgO)0.1 To 4% 2
 SULPHUR TRIOXIDE (SO3)    1 To 3% 1
 ALKALIS 'OR' SODA & POTASH   (Na2 + K2O)
    0.5 To 1.3 % 1

Chemical Compounds in Manufacturing of cement.

C3S (45-65%)  Tricalcium silicate       (3 CaO. SiO2)
C2S (15-35%)  Dicalcium silicate        (2 CaO. SiO2)
C3A (4-14%)   Tricalcium Aluminate (3CaO. Al2O3)

Functions of Different Ingredients of Cement.

LIME: Lime is called calcium oxide or calcium hydroxide.Deficiency in Lime reduces the strength of cement.

SILICA: Silica or silica dioxide is second largest quantity of cement.It helps in maintaining the          consistency & workability of cement.

ALUMINA: Aluminum or aluminum oxide it imparts quick setting property to cement.

CALCIUM SULPHATE: Present in form of gypsum in cement.It increase initial setting time of            cement.

IRON OXIDE: It provides hardness & strength to the cement.It also grant colour to cement.

MAGNESIA: Magnesia or magnesia oxide give colour to the cement.Excess of magnesia makes      cement sound.

SULPHUR: Sulphur or sulphur trioxide present in small quantity & make cement sound.

ALKALIES: Soda & Potash not present more than 1%.Excess quantity causes efflorescence.

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